How to troubleshoot the small fault of the rice husk granulator
The quality of the die of the rice husk granulator is an important factor affecting the output. The die is the heart of the granulator, and its quality is very important to the output of the granulator.
1. The quality of the die of the rice husk granulator is an important factor affecting the output. The die is the heart of the granulator, and its quality is very important to the output of the granulator.
Original parts or molds that meet quality standards must be used, and there are strict requirements in terms of material, hardness, and compression ratio. Before use, use wood chips, fine sand, and waste oil to mix evenly in a certain proportion, and grind the mold reasonably, patiently, carefully, and fully. After grinding for one to two hours, it can be directly fed into production without stopping the machine. The gap between the pressing roller (wheel) and the ring die (template) should not be too large or too small. The gap is too large, the output is low, and the particle density is poor; the gap is too small, the mechanical wear is severe, and the service life of the mold is shortened. In use, adding a little grease to the raw materials can also effectively increase the output and reduce mold wear. After the production is over, squeeze the abrasive material for one or two minutes to fill the mold hole with the oil, so that the material can be put into production when the machine is turned on next time. This not only maintains the mold (template), reduces energy consumption, but also increases production.
Therefore, when purchasing a rice husk granulator, you must carefully check the condition of the mold, and you must pay attention to the condition of the mold during use. If it is damaged, you should contact the manufacturer to replace it in time.
2. The relationship between automation degree and structure, mechanical performance and mutual configuration is unreasonable.
Small machines can be manually loaded and discharged naturally to dry, but large and medium-sized complete sets of equipment must be properly matched, such as iron removal devices, mechanical feeding, granulation, cooling, boilers, dust removal and other equipment and processes are indispensable. Low voltage, small function, narrow space, insufficient steam pressure, frequent replacement of raw materials and additives, serious residual material, imbalanced water distribution ratio, insufficient lubrication and tightening of transmission parts, leakage and leakage; raw materials and used models or molds , the large gap in power requirements, etc., also have a greater impact on the output of the pellet mill. Only by mastering the performance of each part and the configuration relationship between each other, operating in accordance with the regulations, and treating the symptoms, can the output of the rice husk granulator be improved.
3. The arrangement of working time is misplaced, and the preparation work is not comprehensive enough.
For some users, in order to catch up with the output, the working hours are prolonged, the personnel are seriously fatigued, the machinery and equipment are overloaded and even work with illness, the machines cannot be repaired, oiled, and cooled in time, and the people and machines are slow to work, and the phenomenon of missed work is serious. The preparation of spare molds and accessories is insufficient, and the understanding of the model and applicable raw materials is insufficient. These issues, while seemingly inconsequential, can pay off nicely in production if handled properly.
4. It is very important to choose a suitable rice husk granulator model according to your own needs. You can tell your needs to the manufacturer, and they will recommend a suitable granulator for you.